摘要半固态成型自20世纪70年代提出以来已获得了迅猛的发展。该组织具有很好的成形性,可实现无湍流充填,降低气体卷入,型腔充填温度低,热冲击小和加工周期短,内部缺陷少,制件综合力学性能高等优点,半固态成型工艺已在轻合金领域得到了一定的应用。目前为止,半固态的形成机理,浆料制备工艺,成型方法等仍然有很多问题,致使半固态应用受到限制。本课题以2A12铝合金半固态组织为研究对象,以大量试验为基础,采用机械搅拌法,通过改变搅拌时间、搅拌速率两种工艺参数,研究其半固态组织及其变化规律。利用金属的凝固理论,初步探讨了几种枝晶破碎机制,并得出随搅拌时间与搅拌速率的增加,原始凝固机制发生变化,枝晶被破碎,晶粒更加细化,晶粒能更趋于圆整、规则。64053
毕业论文关键词 半固态 机械搅拌 枝晶破碎 晶粒细化
毕业设计说明书(论文)外文摘要
Title The semi-solid microstructure and properties of Al uminum mechanical stirring
Abstract Semi-solid forming has gained rapid development since the 1970s.The organization has good formability, its implementation can be achieved without turbulence filling, the chance of gas involved is reducied, the cavity filling temperature is low.Owing to its weakened thermal shock, short processing cycle and less internal defects,the parts successor have improved performance .Semi-solid forming process has gained a certain application in the field of light alloy. But so far,there are many problems about the formation mechanism,stock preparation and molding method, which result in the limited semi-solid application of semi-solid. The topics use 2A12 aluminum alloy semi-solid organization to study its semi-solid organization variation by changing its stirring time and stirring speed.In a large number of tests,we have had a study of several preliminary dendrite fragmentation mechanism based on the metal solidification theory.As observed experimentally,its original solidification mechanism changes .The increase of stirring time and stirring rate result in broken dendrites, more refined grains,and the grains have a tendency to be more rounded and inerratic.
Keywords: Semi-solid mechanical stirring dendrite broken grain refinement
1 引言 1
1.1半固态技术简介 … 1
1.2金属半固态加工技术的特点 1
1.3金属半固态加工基本工艺方法 … 2
1.4金属半固态加工技术的研究现状及存在的问题 8
1.5金属半固态加工技术的发展历史 9
1.6金属半固态加工的研究方向 10
1.7本文的主要研究内容 … 11
2 实验研究方案及半固态浆料制备 12
2.1实验材料 … 12
2.2实验准备及所需器材 … 12
2.3半固态浆料制备及实验过程 12
3 实验结果分析 16
3.1搅拌速率对半固态组织的影响 … 16
3.2搅拌时间对半固态组织的影响 … 19
4 机械搅拌半固态组织形成机理的初步探讨 22
4.1半固态组织形成机制简介 … 22
4.2等轴非枝晶的形成 24
4.3等轴晶粒的长大 … 26
4.4三维空间中半固态固相颗粒的形态研究 … 29
4.5本章小结 30
结论 … 32
致谢 … 33
参考文献 … 34
1 引言
1.1 半固态技术简介
半固态金属加工或成型技术(Semi-Solid Metal Process or Semi-Solid Metal Forming,简称SSF或SSP)的概念是于20世纪70年代初首先在美国麻省理工由Flemings等研究者被提出,这个概念的提出和发展开创了金属材料成型加工技术的新领域[1]。