摘要现在我国提倡使用清洁能源,原材料的成型加工后再投入社会生产已经成为一个大的趋势,而煤炭是我国社会生产的主要能源之一。工业型煤成型机的设计研究开始快速发展。
本次设计的工业型煤成型机主要部件有型辊、减速机、V带轮等40864
型辊设计主要根据产量和型煤成型之后的形状,有规律的布置在型板上,然后再安装在型辊轮芯上,这样可以提高生产效率,也利于元件替换。
减速机需要设计成同步齿轮减速机,这是由于型辊的运行必须同速,反向的,所以减速器需要设计成同步减速器。此外减速机需要把速度均匀、相对准确的速度传递到型辊上面,所以我们需要采用刚性联轴器。
V带轮我们一般选择标准件。需要的是选型设计
此外我们的加料装置按照设计要求是自重给料装置,只需要考虑加料装置是否能够承受原煤料的重量,需要考虑设计加强筋。
此外机架采用螺栓紧固,所有机上下架铸造而成,有利于保证整体刚度。
毕业论文关键字:型煤,成型机,同步减速器,V带轮
Abstract Now advocate the use of clean energy in our country, after the processing of raw materials in social production has become a big trend, while the coal is one of the main energy of our country's social production. Addition of coal forming machine began to prevail.
The design of the industrial coal machine main parts type roller, reducer, V belt wheel, etc
Type roller design mainly according to the production and the type of coal after forming the shape of the regular arrangement on the plate, and then install on the type of the roller core, which can improve the production efficiency, also conducive to replace components.
Reducer design need into synchronous gear speed reducer, this is due to the type of roller, the operation must be the same speed reverse, so reducer need to synchronous speed reducer. In addition reducer need to uniform speed, relatively accurate differential type are passed to the roller, so we need to adopt the rigid coupling.
We usually choose gb V pulleys. Need is a type selection design
In addition our feeding device in accordance with the design requirements is weight of feeding device, only need to consider whether feeding device can bear the weight of raw coal material, need to consider the reinforcement design.
In addition frame adopts bolt reinforcement, cast all stents in two. To ensure the overall stiffness.
Key words: coal, forming machine, synchronous gear reducer, V belt wheel
目 录
摘要 1
Abstract 2
1 概述 1
1.1 对辊成型机的工作原理 1
1.2 影响型煤成型的因素 2
1.3高压对辊成型机的设计及新的进展 3
1.3.1 压辊 3
1.3.2 承压装置 4
1.3.3减速机轮系 4
1.3.4润滑 5
2 对辊成型机总体方案设计 6
2.1机械传动方案的设计 6
2.1.1 概述 6
2.1.2确定机械系统的传动方案 6
2.2 型辊设计 7
2.2.1设计参数 7
2.2.2辊子尺寸参数的确定 8
2.2.3工作压力的计算 8
2.2.4辊子的驱动力矩的计算 9
2.2.5主电机功率计算 9
3 V带和V带轮设计 10
3.1 传动比分配 10
3.2 V带、带轮设计 10
4 同步减速机齿轮设计 14
4.1减速机设计初始数据 14
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