菜单
  

     

    Fig.17 Part drawing and simulation

     

    Fig.18 Machining & Inspection using OMM system

    Fig.19 Distribution of measuring points for Part

    6. Conclusion

    The OMM using a machine tool does not require the machined object to be moved from a machine tool to a CMM for measurement. Therefore, it is possible to check the machining error on each process. Because of this advantage, the operator can cope with each process actively. This research proposes the method to execute the OMM efficiently for the object which is composed of analytic geometries, thus the results of this study are as follows:

    (a) The inspection features were classified systematically for the CAD/CAM feature.

    (b) The OMM was performed using the classified inspection feature.

    (c) Input variables as the number of measuring points, position and the inspection path were decided automatically for the inspection feature by the respective decision algorithms.

    (d) The OMM-Module was connected with DPROM, the operating system of PC-NC.

    (e) The feature–based operating module of OMM was developed.

    Table 2 Inspection result(position error, mm)

    Table 3 Geometry Tolerance(mm, rad)

    Flatness Roundness Cylindricity

    S1 0.0561

    TC1a 0.0031

    SC1a 0.0437 0.0438

    SP2a 0.0489

    SP2b 0.0250

    SP2c 0.0456

    SP2d 0.0274

    SC2a 0.0105

    SC2b 0.0201

    SC2c 0.0153

    SC2d 0.0198

    BP2a 0.0158

    SP3a 0.0155

    SP3b 0.0163

    BP3a 0.0125

    References

    1. Cho. M. W. and Kim. K, "New Inspection Planning Strategy for Sculptured Surfaces Using Coordinate Measuring Machine," International Journal of Production Research, Vol. 33, No. 2, pp. 427-444, 1995.

    2. Cho. M. W,  Kim. J. S, Seo. T.  I, Cho. J. H, ” On-

    Machine Measurement of Sculptured  Surface Based on CAD/CAM/CAI Integration: II. Inspection Planning Strategy,” Journal of the Korean Society of Precision Engineering, Vol.16, No.12, pp 109-118. 1999.

    3. Cho. M. W, Lee. S. H, Seo. T. I, ”On-Machine Measurement of Sculptured Surface Based on CAD/CAM/CAI Integration: I. Measurement Error Modeling,” Journal of the Korean Society of Precision Engineering, Vol.16, No.10, pp 109-118. 1999.

    4. Lee. S. W, Park. H. J, Chu. C. N, “Development of Computer Aided Measurement and Compensation system for Linear Pitch Error Correction in CNC Machine Tools Implementing a New Optimal Correction Algorithm,” Journal of the Korean Society of Precision Engineering, Vol. 15, No. 1, 1998.

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